Shaft Alignment

INTELLIGENT SYSTEMS

OPTALIGN® smart RS5

MODULAR ALIGNMENT SYSTEM WHICH CAN BE LOADED TO COVER BOTH SHAFT AND GEOMETRIC APPLICATIONS


Its intuitive operation, ergonomic design and the loaded features make OPTALIGN® smart a called for feature in the maintenance of rotating machinery such as pumps, motors, gearboxes and compressors. OPTALIGN® smart possesses the powerful features required in productive maintenance technology.

Features:

 Wireless communication and USB interface integrated within the computer
 High resolution backlit TFT screen
 UniBeam for quick adjustment of the single laser beam
 Alignment of nonrotatable shafts
 Automatic continuous SWEEP measurement as shaft is rotated – start and stop rotation at any position
 TolChek – automatic evaluation of alignment condition
 QuickCheck – a quick alignment check using a single dimension to display both horizontal and vertical coupling values
 Static measurement mode – requires any 3 of the 8 available 45° measurement positions
 Live monitoring of horizontal or vertical machine corrections
 Alignment of coupled and uncoupled shafts
 PC freeware for measurement file backup and printing reports

 

Powerful options

 3-Machine train alignment
 Customer-defined tolerances
 Verify measurement repeatability using the results table
 Ability to enter alignment targets and thermal growth values
 Fixed feet selection – resolves base-bound and bolt-bound problems
 InfiniRange extends detector measurement range to handle gross misalignment
 Multipoint mode – measurement at any 3 or more positions over 60° rotation or wider
 Alignment of vertical and flange-mounted machines
 Alignment of cardan and spacer shafts
 Save up to 500 measurement files
 Heavy-duty rechargeable Li-Ion battery
 Wireless RF module for transducer

 

OPTALIGN_brochure.pdf - 941 KB


ROTALIGN® Ultra

HIGH END MODULAR ALIGNMENT SYSTEM, EXTENDABLE TO ALL ADVANCED SHAFT AND GEOMETRIC APPLICATIONS


ROTALIGN® Ultra features concise navigations keys, a very user-friendly and intuitive user interface, a heavy duty Li-ion rechargeable battery plus an ergonomic design. This high-performance system incorporates exclusive measurement modes that provide very accurate results for any application, and enables simultaneous live monitoring of both vertical and horizontal machine corrections.

Specialist analysis tools like the soft foot diagnostic tool have also been integrated for an accurate assessment of the machine condition.

This cutting-edge system possesses a large high resolution full VGA TFT color display making information easily readable in low light environments or sunlight conditions.

Features:

 Full VGA TFT sunlight readable color screen and back lit alphanumeric keyboard
 Aligns horizontal, vertical and flanged mounted machines
 Aligns coupled and uncoupled shafts
 Aligns entire trains of up to 14 machines
 Aligns cardan and spacer shafts
 Soft foot measurement, diagnosis and correction
 Thermal growth evaluation
 Wireless Communication and USB interface for PC and printer
 Heavy-duty lithium-ion rechargeable battery
 Different measurement modes to suit any application
 TolChek-automatic evaluation of alignment condition
 Fixed feet selection resolves base-bound and bolt-bound problems
 Intelligent word completion
 Patented single beam technology for laser adjustment
 Rigid pre-assembled universal brackets
 Windows based PC software for job set-up, archival and reporting

 

ROTALIGN_brochure.pdf - 1.8 MB


ROTALIGN® Ultra iS

THE 'INTELLIGENT SYSTEM' FOR MACHINE ALIGNMENT


The ROTALIGN® Ultra iS system is the combination of Pruftechnik's award winning ROTALIGN® Ultra and the state-of-the-art sensALIGN® laser/sensor system. This new 'Intelligent System' offer unparalleled accuracy, speed and ease of use in machine shaft alignment.

The new iS laser has a single bright beam laser, a high precision in-built MEMS inclinometer and an intelligent power management system utilising the latest no-memory-effect  Li-Po rechargable battery.

The new iS sensor features a 7 axis measuring system which ensures that  the smallest amount of misalignment to very large misalignment can be easily handled. High precision capability means that every measurement is always precise, accurate and repeatable. With 100% bigger surface area, 100% greater angular resolution and 10 times better ambient light supression than standard ROTALIGN® Ultra sensor, the new 'Intelligent System' sensor sets the bar for shaft alignment.

The 'Intelligent System' also features in-built vibration measurement allowing the user to check vibration levels before and after the alignment, as well as intergrated class one Bluetooth communciation with ROTALIGN® Ultra computer for supreme ease of use.

The in-built IntelliSWEEP® and LIVE quailty system calculates the ellipse from thousands of real measurement points. The sensALIGN's on-board intelligence monitors and automatically compensates for coupling-backlash, rotational speed and vibration influences, increasing accuracy and reliability and greatly reducing the risk of human error.

SHAFTALIGN®

REDEFINING THE STANDARD FOR LASER SHAFT ALIGNMENT


The system sets new standards within the shaft alignment entry level segment. SHAFTALIGN® is the successor to the ALIGNEO®. SHAFTALIGN® combines simplicity of operation with precise measurement and state-of- the-art technology. Its backlit TFT colour display and the computer’s built-in display light sensor optimizes image quality and the device power management.

SHAFTALIGN® is expandable to more powerful features as alignment requirements demand. The system offers a variety of options generating and archiving alignment measurement reports through the freeware ALIGNMENT REPORTER PC software or the direct saving of reports as PDF to a memory stick.

Features:

 Active clock measurement mode
 Intelligent and precise alignment due to the activated electronic inclinometer used in this measurement mode. Measurement can be taken within any green sector at any 3 (or 4) positions. Sensor angular position is automatically considered in the calculations during shaft positioning and measurement can start at any position and in any direction, with a shaft rotation over as little as 70°.
 High resolution colour backlit TFT screen and USB interface integrated
 UniBeam - patented single laser/detector technology
 TolChek – automatic evaluation of alignment condition
 Live monitoring of horizontal or vertical machine corrections
 Alignment of nonrotatable and uncoupled shafts
 Static measurement mode – requires any 3 of the 8 available 45° measurement positions
 Save measurement report as a PDF to a memory stick
 Save up to 50 measurement files in the device
 Data protection - auto save and resume capability
 Soft foot check – measure, correct and save results
 Protected against dust, water and grease in compliance with classification IP 65 and IP 67
 PC freeware ALIGNMENT REPORTER® is used to backup measurement files and print reports

 

ALIGNEO_brochure.pdf - 258 KB


tab@lign® - Laser shaft alignment goes mobile

MOBILE, CONNECTED, CONVIENIENT


tab@lign is a unique laser shaft alignment solution for tablets and smart phones. Supporting both Apple and Android mobile devices, tab@lign offers unprecedented mobility, connectivity and convenience. Perfect for performing standard shaft alignment including quick alignment checks on machines such as a motor-pump combination, tab@lign offers the same intuitive operation as with other PRÜFTECHNIK alignment systems. 

tab@lign comprises the app, the measurement components and a Bluetooth module for wireless communication. The app runs on everyday mobile devices. A rugged industrial tablet with glove-enabled touchscreen is available as an additional option.

As with all products from PRÜFTECHNIK Alignment Systems, tab@lign inherits the high accuracy and quality that have always been our standard.
Simply download the app and go!

Features:

 Fully mobile and wireless laser alignment system
 Integrated working platform
 Intuitive user interface with touch operation
 Proven high-precision laser measurement technology




TAB@LIGN_Brochure.pdf - 0.5 MB

ROTALIGN® smart EX

HIGH-END LASER SHAFT ALIGNMENT - EX VERSION


ROTALIGN® smart EX makes a quantum leap in alignment functionality and ease of use. Now equipped to handle an even wider range of special alignment situations, its greatly expanded memory offers room for entirely new types of measurement tasks. Customized machine sets, professional graphic ‘look and feel’ and built-in expert assistance facilitate accurate interpretation and convenient handling of results.

Features

 Aligns horizontal and vertical machines
 Aligns coupled and uncoupled shafts
 Aligns entire trains of up to 6 machines
 Aligns cardan shafts
 ISO-9001 compliant
 Measures straightness (optional)
 ALIGNMENT CENTER Software (optional)
 Intrinsically safe